Ladle Refining Furnace Transformer

Ladle Refining Furnace Transformer

Ladle refining furnaces are primarily used for refining molten steel from primary smelting furnaces (such as electric arc furnaces and converters). The operating conditions and requirements for refining furnace transformers differ significantly from those of electric arc furnace transformers used for melting.
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Description
Technical Parameters

Key Design Considerations for Refining Furnace Transformers

 

Prioritize Stability and Precision Over Impact Resistance:

The refining process demands prolonged, stable arc heating. While these transformers do not endure frequent short-circuit impacts from molten metal collapse like EAF transformers, their load is continuous and relatively steady. Design emphasis lies on high reliability, high efficiency, and precise power control.

 

Higher Secondary Voltage, Lower Secondary Current:

Since refining involves burying electrodes in the shallow slag layer for submerged arc heating, the arc length is short and stable, requiring higher voltage to maintain power. Consequently, compared to equivalent-capacity electric arc furnace transformers, refining furnace transformers operate at higher secondary voltage and lower secondary current.

30 MVA ladle furnace transformer

Extremely High Power Factor Requirements:

To enhance heating efficiency, reduce reactive power losses, and minimize grid impact, refining furnace transformers are typically designed with high impedance or paired with external reactors. They must also precisely coordinate with dynamic reactive power compensation devices to achieve a power factor close to 1.

 

More precise voltage regulation:

To accurately control the heat input to the ladle and optimize the refining process, higher precision and stability are required for voltage tap regulation.

furnace duty transformer

Long-Term Continuous Operation Capability:

Steel refining per furnace may last 30-60 minutes or longer. Transformers must operate continuously at full or near-full load throughout this process, demanding exceptional thermal stability from cooling systems and insulation materials. Oil-forced, water-forced (OFWF) cooling remains the most mainstream and reliable option. Typically employing F-class or H-class insulation, it permits higher temperature rises to accommodate sustained high-temperature operation.

LFR transformer

Extremely High Impedance Voltage

This is one of its most distinctive features. Typically designed at 20%–40% or higher (far exceeding the 6%–15% of arc furnace transformers), this significantly limits short-circuit currents, stabilizes the arc, and ensures smooth combustion under submerged arc conditions. This naturally improves the power factor and reduces the required reactive power compensation capacity.

LF transformer

The LF furnace transformers produced by our company have reached the international advanced level in terms of performance. We adopt independently developed designs and processes, which can ensure that the transformers have a service life of no less than 30 years.We have unique technical advantages in improving the axial stability of transformer coils, preventing the aging of transformer oil and seals. In the appearance design, the product structure is compact, and various transformer control lines are connected to a unified junction box with their uses indicated, making it aesthetically pleasing and easy to operate.

high current LF transformer

 

Reference parameters for our Ladle refining furnace transformer model HBSSPZ-50000/35

 

Parameter Item Parameter Value
Frequency 50 Hz
Input Voltage 35 kV
Output Voltage 360V - 540V
Phase Three
Coil Number Two Windings
Coil Structure "8" TYPE
Application smelting industry
Rated capacity 50MVA
Primary voltage 35~38.5kV
Standard IEC60076 /JB/T9640/GB
Material Copper Winding
Vector group Yd11/YNd11
Operating temperature Ambient Temperature -45 C~ +45
Core material Silicon Sheet
Cooling Method OFWF
Winding Material Copper 100%

 

Reference parameters for our refining furnace transformer model HCDSPZ-10000/110

 

Parameter Item Parameter Value
Frequency 50 Hz
Input Voltage 110 kV
Output Voltage 142V-169V-220V
Phase Single
Coil Number Two Windings
Coil Structure "8" TYPE
Application smelting industry
Rated capacity 10MVA
Primary voltage 100/110/160kV Customized
Standard IEC60076 /JB/T9640/GB
Material Copper Winding
Vector group Ii0
Operating temperature Ambient Temperature -45 C~ +45
Core material Silicon Sheet
Cooling Method OFWF
Winding Material Copper 100%

 

Reference Parameters for Our Company's Furnace Transformer Model HBSSPZ-18000/36

 

Parameter Item Parameter Value
Frequency 50 Hz
Input Voltage 36KV
Output Voltage 195V-291V-339V
Phase Three
Coil Number Two Windings
Coil Structure "8" TYPE
Application smelting industry
Rated capacity 18MVA
Primary voltage 35~38.5kV
Standard IEC60076 /JB/T9640/GB
Material Copper Winding
Vector group Yd11/YNd11
Operating temperature Ambient Temperature -45 C~ +45
Core material Silicon Sheet
Cooling Method OFWF
Winding Material Copper 100%

 

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